Where fire-resistance ratings come from: 3.1.7. and Appendix D
Subsection 3.1.7. of Division B says how to establish a required rating. Sentence 3.1.7.1.(1) sets the default: the rating is determined from tests conducted in conformance with CAN/ULC-S101, "Standard Method of Fire Endurance Tests of Building Construction and Materials." Sentence 3.1.7.1.(2) offers the second route: a material, assembly or structural member "is permitted to be assigned a fire-resistance rating on the basis of Appendix D."
Article 3.1.7.3. rates floors, roofs and ceilings for fire from the underside, firewalls and interior vertical fire separations from each side, and exterior walls from inside. Article 3.1.7.2. relaxes the temperature-rise limit for exterior walls with a limiting distance of 1.2 m or more; our spatial separation worked example shows where that wall rating comes from.
Tested assemblies versus Appendix D
A tested assembly is one built and fired to CAN/ULC-S101; Appendix D says at D-1.1.3. that the construction in a test report "must be followed in all essential details", and D-1.1.5. notes many proprietary assemblies are rated by UL, ULC or Intertek. Appendix D, "Fire-Performance Ratings", instead assigns generic ratings to common materials. Sentence D-1.1.1.(2) says the assigned values will, "in most instances, be conservative" compared with actual tests. Section D-2 covers walls, floors, roofs, columns and beams, mostly through minimum thickness and cover: masonry and concrete walls, slabs, and protection to steel columns and beams.
The component additive method
Subsection D-2.3. is the calculated route. Under D-2.3.4., a framed assembly's rating is the time for the membrane on the fire-exposed side, plus the framing, plus extra protection such as insulation. D-7.4. works this example for a wood stud partition:
- 12.7 mm Type X gypsum board on the fire-exposed side: 25 min (Table D-2.3.4.-A)
- Wood studs at 400 mm o.c.: 20 min (Table D-2.3.4.-E)
- Rock or slag fibre insulation filling the stud spaces: 15 min (Table D-2.3.4.-G)
- Membrane on the unexposed side: 0 min, giving 25 + 20 + 15 = 60 min
Two limits catch candidates. D-2.3.1. caps the method at 90 min, and Sentence D-2.3.3.(2) says the assigned times are contributions, not ratings of the components themselves. Part 9 adds a third route: Sentence 9.10.3.1.(1) also accepts the construction specifications in Tables 9.10.3.1.-A and 9.10.3.1.-B, where wall W1a (wood studs, 89 mm absorptive material, 15.9 mm Type X gypsum board) is listed at 1 h.